DIANAMIC® electroplated wheels and products are engineered for uncompromising form retention and exacting geometric control. By leveraging our dedicated-tank plating process, we ensure a uniform crystal bond that supports aggressive cutting while maintaining the precise profile of your tool. The result is predictable wear characteristics and a level of surface integrity that keeps your most complex forms repeatable through every cycle.
Uncompromising Performance Advantages
Single-Layer Superabrasive Grinding Wheels and Products
DIANAMIC® single-layer superabrasive wheels and products utilize a high-purity nickel matrix to bond 100% Virgin Diamond or cBN to the tool body, meticulously electroplated for superior geometric integrity. This precision-controlled layer delivers an aggressive, free-cutting action that excels at rapid stock removal while maintaining the exacting form control required for even the most complex profiles. By eliminating reclaimed blends and utilizing dedicated-tank plating, we ensure a uniform bond that provides the predictable wear and thermal stability your high-tolerance applications demand.
Electroplated diamond and cBN tools built to deliver
What Are Single-Layer Superabrasives?
DIANAMIC® single-layer superabrasive (electroplated) wheels and products utilize a precision-engineered layer of 100% Virgin Diamond or cBN, secured within a high-purity nickel matrix to a Steel, Stainless, Aluminum, Aluminum Bronze, or Bronze core. Because the superabrasive profile is bonded directly to the substrate and remains dimensionally true throughout the tool’s life, you achieve uncompromising, consistent grinding performance. This exceptional form retention not only ensures precision but also preserves the integrity of the core, allowing for our cost-effective strip and replate service to extend the life of your tooling investment.
The Architecture of Precision: How Our Single-Layer Wheels Are Built
Construction: 100% Virgin Superabrasives are electrodeposited onto precision metal cores using a high-purity nickel matrix. This ensures aggressive, free-cutting performance and superior form retention.
True-to-Form Performance: Single-layer wheels maintain their precise geometric profile from start to finish, eliminating the need for frequent dressing. This ensures consistent results and a higher ROI, supported by our core strip-and-replate service.
Runout Control for Large-Diameter Wheels: To maximize accuracy on large-diameter wheels, an integrated indicating ring allows operators to align the tool to the spindle’s specific eccentricity, eliminating runout and ensuring a perfect geometric finish.
Precision ID Solutions: Our ID pins and mandrels maintain a strict .0005″ runout between head and shank. We offer carbide-shank versions for high-rigidity, low-vibration applications, plus a strip-and-replate service to maximize the life of your tooling investment.
The Bottom Line for Your Shop: Consistent form and precision alignment mean less downtime. Our tools hold their shape and run true from the start. Keep your spindles turning with reliable, long-lasting performance.
DIANAMIC® single-layer wheels are the industry standard for operations where form retention and aggressive stock removal are critical. Because our tools are built using 100% Virgin Diamond and cBN—never reclaimed material—and plated in dedicated tanks to ensure bond purity, they are the ideal choice for:
Complex Form Grinding: Maintaining intricate, dimensionally true profiles that are often impossible or too costly to sustain with bonded wheels.
High-Speed Production: Maximizing throughput by eliminating the downtime and "chasing of offsets" associated with wheel dressing.
Cool Grinding Requirements: Reducing heat generation in temperature-sensitive materials through optimal crystal exposure and a free-cutting nickel matrix.
Deep-Hole ID Grinding: Utilizing our rigid carbide-shank mandrels for zero-deflection and tight tolerances.
Tough & Abrasive Materials: High-performance grinding of hardened steels, aerospace alloys, and ceramics or carbide in both green and sintered states.
Versatility Across Your Shop
When the job demands that the first part looks exactly like the last, you need the stability of a DIANAMIC® tool. Our single-layer technology is the "set it and forget it" solution. Primary Operations: Form Grinding (CNC & Manual), Creep Feed Grinding, Broach Grinding, ID & OD Grinding, Centerless Grinding, Jig & Slot Grinding, Flute & Hedge Grinding, Single-Pass Honing, Brake Pad & Friction Product Grinding, and Snagging & Cutoff Operations.
High-performance grinding
Processed Materials & Abrasive Selection
cBN Grinding (Steel & Alloys)
Diamond Grinding (Non-Ferrous & Brittle)
High-Speed Tool Steels (HSS)
Cemented Carbide (Green & Sintered)
Die Steels
Engineered Ceramics
Nickel-Based Superalloys
Glass & Carbon
Cobalt-Based Superalloys
Friction Products
Hardened Carbon & Stainless Steels
Ductile & Cast Iron
Titanium
Fiberglass, Plastics & Composites
Maximize Your Investment: Strip and Replate Services
We don't just build tools; we help you maintain them. To extend the life of your precision-machined cores, DIANAMIC® offers a full Strip and Replate service. We meticulously remove the spent abrasive layer without damaging the substrate, then re-apply a fresh layer of Virgin Superabrasive through our dedicated-tank process. This restores the tool to OEM specifications at a fraction of the cost of a new core.
Built Around Your Grind
Fill Out The Superabrasive Grinding Wheel Questionnaire
Answering the questions below helps DIANAMIC® match wheel type, bond, and specification to your application. The more detail you can provide, the faster we can recommend an application-oriented wheel designed for your material, machine, and finish requirements.
Ordering Information: Purchase orders for DIANAMIC® superabrasive grinding wheels may be placed via email, fax, mail, or phone. To ensure the fastest processing of your order, please include complete ship-to and "Attention" details, the abrasive type (Diamond or cBN), mesh size, quantity, and any special requirements such as specific tolerances or custom-form details, along with PDF or AutoCAD drawings.
