What are Single Layer SuperAbrasives?
DIANAMIC Single Layer Superabrasive (electroplated) grinding wheels and products consist of a single layer of either Virgin Diamond or cBN which is nickel bonded to a steel or aluminum core. The exact form required is manufactured directly onto the steel core. Most larger OD form grinding wheels are manufactured with an indicating ring to align the wheel to individual spindle eccentricity and to minimize any possible run out. Our standard and custom ID grinding pins and mandrels have a maximum run out of .0002″ between head and shank. Because the form holds true throughout the life of a DIANAMIC Single Layer Superabrasive product, reduced down time is experienced.
Request Form Questionnaire
The following questions should be answered as completely as possible. Your response will allow us to design and manufacture an “application oriented” Superabrasive grinding wheel best suited to your specific requirements and environment.
Common Uses: OD-ID Grinding – Jig Grinding – Surface Grinding – CNC Form Grinding – Creep Feed Grinding – Hedge Grinding – Flute Grinding – Honing – Brake Pad Grinding – Single Pass Honing – Lapping, Sawing – & More
Diamond and cBN Resin, Vitrified and Metal Grinding Wheels
Dianamic offers grinding wheels in Resin, Metal and Vitrified Bonds. All our bonded grinding wheels are manufactured in the USA. All the bonds offered by Dianamic have been developed for optimum performance. Only Virgin Diamond and cBN is use. We never use a mix of reclaim Superabrasives in any of our bonds.
Diamond and cBN Resin Bond Wheels
Resin Bond wheels can be considered all-purpose Diamond and cBN grinding wheels as they generally offer the softest or easiest grinding of the different types of bonded wheel. Although they are free cutting, their life spam is limited. Their use is normally tool room grinding of steel.
Diamond and cBN Vitrified Bond Wheels
Vitrified Bond Wheels are a stronger bond in comparison to resin bond wheels. They offer higher material rate remove capability as well as better life and form retention in comparison to resin bond. Vitrified wheels are free cutting and their porosity can be controlled depending on the type of grinding environment they will be used in.
Diamond and cBN Metal Bond Wheels
Metal Bond wheels offer long tool life and exceptional form holding abilities. They excel in interrupted grinding as well in high abrasion and tough applications. Metal bond wheels require higher power to use in comparison to Resin and Vitrified wheels
Purchase Orders may be placed by E-mail, fax, mail or telephone. Include on the purchase order the ship to and attention of information, part number for stock items, Diamond or cBN, Mesh and quantity. Stock items normally ship within 24 hours of receipt of hard copy purchase order. Delivery for non-stock items is on a quoted basis.
From standard coatings to special applications, DIANAMIC® will meet all your special Diamond and cBN requirements. Our sales and engineering staff work closely with our customers to develop optimized solutions for grinding problems.